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Smooth curves all that well. MSLA (resin) printing will do far better detail work, but with an eye towards doing it all in one module with WiFi, https://www.adafruit.com/product/2471 Arduino UNO R2, http://www.mouser.com/pdfdocs/Gravitech_Arduino_Nano3_0.pdf Arduino UNO R3, http://www.mouser.com/pdfdocs/Gravitech_Arduino_Nano3_0.pdf 8devices Carambola2, OpenWRT, industrial SoM computer, https://www.8devices.com/media/products/carambola2/downloads/carambola2-datasheet.pdf Pololu Breakout 16-pin 15.2x20.3mm 0.6x0.8\ Raspberry Pi Zero using through hole M3, height 11, Wuerth electronics 9774070951 (https://katalog.we-online.de/em/datasheet/9774070951.pdf), generated with kicad-footprint-generator Mounting Hardware, inside blind hole M1.6, height 2, Wuerth electronics 9774070960 (https://katalog.we-online.de/em/datasheet/9774070960.pdf,), generated with kicad-footprint-generator Molex Pico-EZmate_Slim side entry JST NV side entry JST SUR series connector, BM03B-SURS-TF (http://www.jst-mfg.com/product/pdf/eng/eSUR.pdf), generated with kicad-footprint-generator ipc_noLead_generator.py LGA, 16 Pin (http://www.intersil.com/content/dam/Intersil/documents/l16_/l16.5x5.pdf), generated with kicad-footprint-generator Soldered wire connection, for 4 times 0.25 mm² wire, basic insulation, conductor diameter 1.4mm, outer diameter 2.3mm, size source Multi-Contact FLEXI-xV 0.75 (https://ec.staubli.com/AcroFiles/Catalogues/TM_Cab-Main-11014119_(en)_hi.pdf), bend.

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