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lexy adds front panel design and includes 2.5mm centerward shift for input and output jacks

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lexy 2023-07-24 19:54:45 -07:00
parent 7f9b624c8e
commit 972d8b1e07
2 changed files with 611 additions and 280 deletions
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561
Fireball/Fireball.kicad_pcb
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(descr "TRS 3.5mm, vertical, Thonkiconn, PCB mount, (http://www.qingpu-electronics.com/en/products/WQP-PJ398SM-362.html)")
(tags "WQP-PJ398SM WQP-PJ301M-12 TRS 3.5mm mono vertical jack thonkiconn qingpu")
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330
Panels/fireball_vco_14hp_v1.scad Normal file
View file

@ -0,0 +1,330 @@
// sockets:
// saw out
// square out
// triangle out
// fm in
// CV in
// PWM duty
// pots (all p160s):
// coarse tuning
// fine tuning
// FM attenuation
// PWM duty
// PWM duty attenuation
/* [Default values] */
// Line segments for circles
FN = 100; // [1:1:360]
// Unit size (mm)
U = 44.45;
// Horizontal pitch size (mm)
HP = 5.08; // 5.08, must explicitly account for margin at edges
// Futura Light typeface for labels
default_label_font = "Futura Md BT:style=Medium";
font_for_title = "QuentinEF:style=Medium";
title_font_size = 12;
label_font_size = 5;
$fn=FN;
/* [Panel] */
// Height of module (mm) - Would not change this if you are using Eurorack
height = 128.5; // A little less then 3U
// Thickness of module (mm) - Would not change this if you are using Eurorack
thickness = 2; // Website specifies a thickness of 2mm - but adjust to fit printer specs - often the first layer will be thinner than this
printer_z_fix = 0.2; // this gets added to the base panel's thickness to account for squishing
// for inset labels, translating to this height controls label depth
label_inset_height = thickness-1;
// Width of module (HP)
width = 14; // [1:1:84]
/* [Holes] */
// Four hole threshold (HP)
four_hole_threshold = 10;
// Center two holes
two_holes_type = "opposite"; // [center, opposite, mirror]
// Hole radius (mm)
hole_r = 1.7;
// Hole distance from the side (HP)
hole_dist_side = hp_mm(1.5);
// Hole distance from the top (mm)
hole_dist_top = 2.5;
rail_clearance = 9; // mm from very top/bottom edge and where it is safe to put reinforcing walls; i.e. the thickness of the rail + a safety margin
width_mm = 70.8; // 14HP×5.08mm = 71.12; ES for 14HP is 70.8
first_row = 25.65; //mm
second_row = 47.25; //mm
third_row = 65.75; //mm
fourth_row = 88.25; //mm
fifth_row = 108.75; //mm
// Center adjust to shift left and right columns toward the center
center_adjust = 2.5; //mm
first_col = 10.1+center_adjust; //mm
second_col = width_mm/2; //mm
third_col = 60.7-center_adjust; //mm
cv_in = [first_col, first_row, 0];
c_tune = [second_col, first_row, 0];
//Second row interface placement
f_tune = [second_col, second_row, 0];
//Third row interface placement
sync_in = [first_col, third_row, 0];
fm_lvl = [second_col, third_row, 0];
saw_out = [third_col, third_row, 0];
//Fourth row interface placement
fm_in = [first_col, fourth_row, 0];
pwm_cv_lvl = [second_col, fourth_row, 0];
triangle_out = [third_col, fourth_row, 0];
//Fifth row interface placement
pwm_in = [first_col, fifth_row, 0];
pwm_duty = [second_col, fifth_row, 0];
square_out = [third_col, fifth_row, 0];
//left_rib_x = thickness * 1;
//right_rib_x = width_mm - thickness*2;
// draw panel, subtract holes
union() {
difference(){
color([.1,.1,.1])
panel(width);
// waves out
translate(saw_out) audio_jack_3_5mm(); // saw out
translate(triangle_out) audio_jack_3_5mm(); // triangle out
translate(square_out) audio_jack_3_5mm(); // square out
// input sockets
translate(cv_in) audio_jack_3_5mm(); // CV in
translate(sync_in) audio_jack_3_5mm(); // hard sync in
translate(fm_in) audio_jack_3_5mm(); // FM in
translate(pwm_in) audio_jack_3_5mm(); // PWM duty in
// pots
translate(fm_lvl) pot_p160(anchor_hole="both"); // fm lvl
translate(pwm_cv_lvl) pot_p160(anchor_hole="both"); // pwm lvl
translate(pwm_duty) pot_p160(anchor_hole="both"); // pwm duty
translate(c_tune) pot_p160(anchor_hole="both"); // coarse tuning
translate(f_tune) pot_p160(anchor_hole="both"); // fine tuning
}
// ribs
// translate([left_rib_x, rail_clearance, 0])
// v_wall(h=4, l=height-rail_clearance*2-thickness);
// translate([right_rib_x, rail_clearance, 0])
// v_wall(h=4, l=height-rail_clearance*2-thickness);
// top horizontal rib
// translate([left_rib_x, height-rail_clearance-thickness, 0])
// h_wall(h=4, l=right_rib_x);
// middle horizontal rib
// translate([left_rib_x, top_row-rail_clearance-thickness, 0])
// h_wall(h=1.6, l=right_rib_x);
// middle-bottom h rib
// translate([left_rib_x, rail_clearance+15+thickness, 0])
// h_wall(h=1.6, l=right_rib_x);
// bottom horizontal rib
// translate([left_rib_x, rail_clearance, 0])
// h_wall(h=4, l=right_rib_x);
// one more vertical to mount the circuit board to, dead center
// translate([width_mm/2-thickness/2, rail_clearance+15+thickness, 0])
// v_wall(h=4, l=top_row-rail_clearance*2-thickness-15);
// PCB holder
// translate([width_mm/2-thickness/2+1.15/2, rail_clearance+15+thickness, 0])
// pcb_holder(h=10, l=top_row-rail_clearance*2-15-thickness, th=1.15, wall_thickness=1);
// lower h-rib reinforcer
// color([1,0,0])
// translate([62,height-10,thickness-.1])
// scale([.175/4.5,.175/4.5,0.015])
// Create title png from this URL using size = 200:
// https://www.myfonts.com/collections/quentin-font-urw?tab=individualStyles
// surface("FIREBALL VCO.png", center=true, invert=false);
}
module make_surface(filename, h) {
for (a = [1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16])
linear_extrude(height=a/h, convexity=10)
projection(cut = true)
surface(filename, center=true);
}
// h[p]
module panel(h) {
width_mm = hp_mm(h);
difference() {
// translate([0, 0, -printer_z_fix])
cube(size = [width_mm, height, thickness+printer_z_fix]);
if (h < four_hole_threshold) {
if (two_holes_type == "center") {
translate([width_mm/2, hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
translate([width_mm/2, height-hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
} else if (two_holes_type == "opposite") {
translate([hole_dist_side, hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
translate([width_mm - hole_dist_side, height-hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
} else if (two_holes_type == "mirror") {
translate([hole_dist_side, hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
translate([hole_dist_side, height-hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
}
} else {
translate([hole_dist_side, hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
translate([hole_dist_side, height - hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
translate([width_mm - hole_dist_side, hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
translate([width_mm - hole_dist_side, height - hole_dist_top, -1])
cylinder(r=hole_r, h=thickness*2);
}
}
}
// http://www.rean-connectors.com/en/products/din-chassis-connectors/nys325
module nys325_midi_socket() {
cylinder(r=7.55, h=thickness*2+1);
translate([0, 11.3, -1])
cylinder(r=1.6, h=thickness*2+1);
translate([0, -11.3, -1])
cylinder(r=1.6, h=thickness*2+1);
}
module audio_jack_3_5mm() {
translate([0, 0, -1]) cylinder(r=3, h=thickness*2+1);
}
module toggle_switch_6_8mm() {
translate([0, 0, -1]) cylinder(r=3.4, h=thickness*2+1);
}
// http://www.mouser.com/ds/2/414/Datasheet_RotaryPanelPot_P160series-1133272.pdf
module pot_p160(anchor_hole="left") {
translate([0, 0, -1]) cylinder(r=3.75, h=thickness*2);
// hole for anchor; with translate() ends up being h-1 deep
if (anchor_hole=="left" || anchor_hole=="both") {
translate([7.8, 0, 1]) cylinder(r=1.5, h=thickness);
}
if (anchor_hole=="right" || anchor_hole=="both") {
translate([-7.8, 0, 1]) cylinder(r=1.5, h=thickness);
}
}
module pot_wh148() {
translate([0, 0, -1]) cylinder(r=3.6, h=thickness*2);
// hole for anchor; with translate() ends up being h-1 deep
translate([7.8, 0, -1]) cylinder(r=1.3, h=thickness);
}
module label(string, size=4, halign="center", height=thickness+1, font=default_label_font) {
color([1,0,0])
linear_extrude(height)
text(string, size, halign=halign, font=font);
}
module title(string, size=12, halign="center", font=font_for_title) {
color([1,0,0])
linear_extrude(thickness+1)
text(string, size, halign=halign, font=font);
}
// draw a "vertical" wall
// h = z height, i.e. how tall the wall is coming out of the panel
// l = length of the wall along the panel
module v_wall(h, l, th=thickness) {
translate([0, 0, -h]) cube(size = [th, l, h]);
}
// draw a horizontal wall (across the panel)
// h = z height, how far the wall comes out of the panel
// l = length of the wall along the panel
module h_wall(h, l, th=thickness) {
translate([0, 0, -h]) cube(size = [l, th, h]);
}
// draws two walls in parallel, close together so a PCB can fit between
// h = how deep to make the walls; a little extra is probably good
// l = length of the side of the board that will be seated in the slit, with tolerances
// th = thickness of the PCB, with tolerances
// wall_thickness = how thick to make each wall of the holder
// e.g.: Radio Shaek is 51mm x 70mm and 1.2mm thick
module pcb_holder(h, l, th, wall_thickness=thickness) {
translate([0-(wall_thickness+th)/2, 0, 0])
v_wall(h, l, wall_thickness);
translate([(wall_thickness+th)/2, 0, 0])
v_wall(h, l, wall_thickness);
}
// https://www.elfa.se/Web/Downloads/_t/ds/els-511sygwa-s530-e1_eng_tds.pdf
module x1_7seg_14_22mm_display() {
cube([12.25, 19.25, thickness]);
}
module x2_7seg_14_22mm_display() {
cube([25, 19.25, thickness]);
}
// https://www.elfa.se/Web/Downloads/2e/wa/qmCC56-12EWA.pdf
module x4_7seg_14_22mm_display() {
cube([50.5, 19.25, thickness]);
}
// https://cdn.sparkfun.com/datasheets/Components/Switches/MX%20Series.pdf
module cherry_mx_button() {
union(){
cube([14,14,thickness]);
translate([-1,1,0])
cube([14+2*1,thickness,thickness]);
translate([-1,14-1-3,0])
cube([14+2*1,3,thickness]);
}
}
// 1U = 1.75" = 44.45mm
// 1HP = 1/5" = 5.08mm
// u[nits]
function units_mm(u) = u * U;
// h[p]
function hp_mm(h) = h * HP;