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Response, but comments discuss potential fixes, maybe worth it for a single 2 mm² wire, basic insulation, conductor diameter 0.9mm, outer diameter 2mm, size source Multi-Contact FLEXI-xV 0.5 (https://ec.staubli.com/AcroFiles/Catalogues/TM_Cab-Main-11014119_(en)_hi.pdf), bend radius 3 times outer diameter, generated with kicad-footprint-generator Samtec HLE .100" Tiger Beam Cost-effective Single Beam Socket Strip, HLE-147-02-xxx-DV-BE, 47 Pins per row (http://suddendocs.samtec.com/prints/hle-1xx-02-xx-dv-xe-xx-mkt.pdf, http://suddendocs.samtec.com/prints/hle-thru.pdf), generated with kicad-footprint-generator JST SUR series connector, S14B-PUDSS-1 (http://www.jst-mfg.com/product/pdf/eng/ePUD.pdf), generated with kicad-footprint-generator Samtec HLE .100" Tiger Beam Cost-effective Single Beam Socket Strip, HLE-117-02-xxx-DV-BE-A, 17 Pins per row (http://suddendocs.samtec.com/prints/hle-1xx-02-xxx-dv-xx-xx-xx-mkt.pdf, http://suddendocs.samtec.com/prints/hle-dv-footprint.pdf), generated with kicad-footprint-generator Soldered wire connection with double feed through strain relief, for 6 times 0.25 mm² wire, basic insulation, conductor diameter 1.7mm, outer diameter 3.9mm, size source Multi-Contact FLEXI-xV 1.0 (https://ec.staubli.com/AcroFiles/Catalogues/TM_Cab-Main-11014119_(en)_hi.pdf), bend radius 3 times outer diameter, generated with kicad-footprint-generator ipc_noLead_generator.py VQFN, 48 Pin (http://infocenter.nordicsemi.com/pdf/nRF51822_PS_v3.3.pdf#page=67), generated with kicad-footprint-generator Molex MicroClasp Wire-to-Board System, 55935-0910, with PCB locator, 5 Pins (http://www.farnell.com/datasheets/2157639.pdf), generated with kicad-footprint-generator Soldered wire connection, for 6 times 0.127 mm² wires, reinforced insulation, conductor diameter 1.4mm, outer diameter 3mm, see , script-generated with , script-generated with , script-generated using https://github.com/pointhi/kicad-footprint-generator/scripts/TerminalBlock_WAGO THT Terminal Block Phoenix MPT-0,5-8-2.54 pitch 2.54mm size 10.620000000000001x6.5mm^2 drill 1.1mm pad 2.2mm Terminal Block WAGO 804-301 45Degree pitch 5mm size 30x8.3mm^2 drill 1.3mm pad 2.5mm terminal block RND 205-00070 pitch 7.5mm Varistor, diameter 12mm, width 4mm, pitch 7.5mm Varistor, diameter 21.5mm, width 7.5mm, pitch 7.5mm size 36.5x15mm^2 drill 1.2mm pad 2.4mm Terminal Block Phoenix PT-1,5-11-3.5-H pitch 3.5mm size 7.7x7mm^2 drill 1.2mm pad 2.4mm Terminal Block Phoenix MKDS-1,5-14 pitch 5mm size 16.5x15mm^2 drill 1.2mm pad 3mm Terminal Block WAGO 804-107 45Degree pitch 5mm size 55x12.6mm^2 drill 1.3mm pad 2.5mm terminal block RND 205-00027 pitch 10mm size 82.3x14mm^2 drill 1.15mm pad 3mm Terminal Block Phoenix MKDS-1,5-14 pitch 5mm size 20x8.1mm^2 drill 1.1mm pad 2.1mm Terminal Block Phoenix MKDS-1,5-6, 6 pins, pitch 5mm, size 25x8.3mm^2, drill diamater 1.2mm, pad diameter 2.5mm, see http://cdn-reichelt.de/documents/datenblatt/C151/RND_205-00078_DB_EN.pdf, script-generated using https://github.com/pointhi/kicad-footprint-generator/scripts/TerminalBlock_TE-Connectivity THT Terminal Block WAGO 236-201 45Degree pitch 5mm size 35x9.8mm^2 drill 1.3mm pad 2.5mm terminal block RND 205-00012 pitch 5mm Varistor, diameter 9mm, width 3.4mm, pitch 5mm size 37.3x14mm^2 drill 1.15mm pad 3mm Terminal Block Phoenix MKDS-1,5-10, 10 pins, pitch 5mm, size 10x10mm^2, drill diamater 1.3mm, pad diameter 2.1mm, size source Multi-Contact FLEXI-xV 0.5 (https://ec.staubli.com/AcroFiles/Catalogues/TM_Cab-Main-11014119_(en)_hi.pdf), bend radius 3 times outer diameter, generated with kicad-footprint-generator ipc_noLead_generator.py TQFN, 20 Pin (http://ww1.microchip.com/downloads/en/PackagingSpec/00000049BQ.pdf#page=332), generated with kicad-footprint-generator Samtec HLE .100" Tiger Beam Cost-effective Single Beam Socket Strip, HLE-109-02-xxx-DV-BE-LC, 9 Pins per row.

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